Friday, 25 December 2015

Very late update... I had to move it twice unclad and the weight of the roof made it a bit twisted..!!
We got a lot of the twist out of the front (where it was the worst) with a car and rope, plus jack and wood against my garage.

Then I started cladding!! The building paper hadn't held up well to weather or two drives, or trees in the driveway - so it was super time crucial. I still haven't finished it. Soon...




On the roadside, couldn't get much ladder access. At all.
Interior "done" - only the front and back wall to go.. It's not perfect but it will be with contract filler, expanding foam and a good paint job! I got angry at this sheet as it had quite a few angles and when cutting to right angles it becomes VERY obvious how skewed and unstraight the walls are! Oh well. It will add to its charm, it is safe at least - like the leaning tower of Pisa...

This is the new parking for a wee while, so I can finish it off safely! It is on a rooster sanctuary, the alpacas were quite interested but this chook LOVED it. I've had issues with the roof side flashing but I will probably just take it off and clad the sides then put it back down tight.  

Sunday, 14 December 2014

Finished framing and building paper cladding

Putting up the purlins with dad
The tarpaulin roof survived the past week of crap weather, but only due to the fact I had to poke the water pockets with a stick. The tiny amount of moisture that got in was dry the same day so no worries there. The forecast was for worse though so I made it a mission to get the roof ready for cladding. It rained very very hard the whole weekend, but thankfully I had it parked in the factory - for the last time, now the roof is watertight!!

fence pails and random purlins

The roof has 2x2, 3x2, and mainly 4x2 purlins. Half is exterior grade but hey wood is wood to me, as long as I’m recycling as much as possible. I strengthened with strap bracing, not very strongly, but it’s mainly for the paper anyway. I used fence pails for screw points for 3mm MDF - the kitchen place next door gets a couple of sheets per delivery so dad and I worked out a cheap and lightweight way to get lots of nogging for it - otherwise it warps like a piece of cardboard. So the $10 spent on fencing materials saves me $50 worth of ply done.


The loft bed was pretty easy to install since it was resting on top of the back plate, with 790mm on each side. It also meant we had a platform to use when installing the purlins.

It has 6mm ply as a temp flooring, free from the side of the road.

the loft bed platform - the square is a fixing for an opening window

I also nailed off a whole heap of boxes - 23 so far and probably another for good luck - which will become the stairs to the loft. I got these all free, as industrial waste. Pretty awesome storage, and the area directly underneath the loft bed will become a bookshelf. I bought some little woven baskets to put my clothes in, and whatever else I use them for, as all my clothes take up a whopping five boxes. At least everything will have a place!

I just have to pick up some ply for the stairs and something to use for the bookshelf, which my dad probably has hoarded somewhere.  So now I'm just waiting to have all the ply in one place (eg inside the tiny home) and then I can get cracking with my pink batts. I got all the batts for free, minus $5 worth of offcuts (which ultimately I didn't need) and half a bag of pink batts squares which came with my long run roofing with the building paper. I had JUST enough building paper.. if it were anyone else they probably would have bought more, but I managed to scrounge enough to fix it up - hopefully. It isn't very professional looking!! But so long as it keeps the water out it's doing its job. Better get some rest now, it's been a very long weekend.


Sunday, 7 December 2014

Almost finished building!

Trying to get the pup to pose

The loft framework and windows all packed up, as well as the skeletal structural view of inside

All papered up and ready to tarp

Tarp finally up - used nails on sticks to get the height, sounded more fun than it was..

Friday, 5 December 2014

Latest progress report

(Onsite at the build, everyone was in the parking lot when I finally had enough manpower to lift the walls. That just meant we had to carry them an extra 10 or so metres, which is okay with four people per wall - two people is a shuffle dance at a distance of 1-2m only.

So the walls went up, the 150mm galv coach screws went into the sills to the subfloor, and a few nails gunned into the sides of the walls for good luck.
I still have the make the cantilevered 2nd floor but that's another mission for another day.

Here you can see the strap bracing in most of it's glory (forgot a progress report pic as I was too busy entertaining friends (read: talking too much) and getting them to help move the 6m lengths of 2x4s I had "resting" on my stairs. Unfortunately this was the only place I could 'hide' them and they got a bit warped over the two weeks they sat there. Really annoying but hey it's my fault, and I hope I learn from my mistakes! The 2x4s that are visible in the doorway are half my roof purlins - leftovers put to good use - and I'm sourcing 2x2s for the rest of them.

I also got the loft bed subfloor cut and my friend came over to help me try and put it together. Well, we did put it together. But it is seriously warped. So to fix it I'm borrowing two of my flatmate's 5kg dumbbells and weighing down the high ends.. Hopefully it rains overnight and it will start looking to be a better shape, but I can put it in the trailer like that tomorrow to flatten it further. I also spent $30 buying more galv brackets and screws so the bed is fully supported both sides.


I'm a bit interested to see how much extra work the loft area will be.. I have a strange angled window I can put near my head - I did get the angle close enough to fit it accurately without it looking odd, but the amount of extra work might make it not worth it. Especially since there is a 600mm square opening window on the loft bit above the massive window pictured. Once the loft floor is installed it will probably be easier to tell. But my biggest concern is that as the back plate is made, the floor may need to be notched. Mildly disturbing but I don't have the manpower to find out just yet.

My next main mission is to start cutting the plasterboard for the stairs - which are to be made out of those boxes on the bottom left of the picture just above. Got them free from the neighbours' wood pile, enough to make all my stairs and then a couple of 6x9 holders to boot.

All my window flashing arrived this week too. Turns out the roofing place are worse with a tape measure than me, and NONE of their measurements are correct. Thankfully there is more than I need, not less, so just another annoying tin snip and angle grinder with cut off blade exercise. Took it in to get them to fix one (it was 1220mm, meant to be 605mm..!) and it took them forever and they were cutting by hand so I gave up before they could cut the rest.

Better go finish putting up this building paper so I can put the tarp on the roof. My flatmate's dad is coming over in a few weeks and has offered to install my roof - yay! Already at 4.2m, the walls are too high for me to work on easily so I'm glad to have some professional help from someone who knows what they are doing!! Okay better get back to work. JAYA JAGANNATHA!

Monday, 17 November 2014

Third wall mostly finished


I got sunburnt laying out the framing. I also got very very frustrated, given that my roof pitch was calculated off a miscalculation.. But anyway, the wall was finally nailed - with all the parts, some of which are still missing from this pic.

So one wall to go, which will be easier now I have this one to copy - I'm even using the same window framing just to make it easier, I gave up on the original configuration after I realised how mental the framing was to scale. I also forgot that my pricing still has to include 16 sheets of ply (of which I bought two 6mm sheets today and have some free 4mm sheets but I think maybe only three?) and paint. I got 8L of undercoat for $36 and 4L topcoat for $25 - mistints are awesome bargains when they are 50% off also! So adding those costs, I'm at $2808, and so approximately $3200 for the total build - flashing will be about 100 and the ply sheets will be about 200 max.

Saturday, 15 November 2014

WHAT A CATASTROPHE!

I'm glad I started with the easy walls first. My measurements were pretty okay. I mismeasured the jack studs as I had considered using 2x4 lintels and door headers, but I used 2x ceiling battens. So that meant they were about 30mm too short!! Since I had some spare offcuts (and my king studs measured okay) we butted the offcuts down the bottom to make up the length.

Both the front and back walls are together so this pic isn't great. The random offcuts nailed in is just to keep it square before it's moved up on the trailer. The problems started when I went from theoretical to practical with the left and right walls. First, I screwed up the roof pitch by measuring the full 4m instead of only 3.2m. That meant that not only were all my angles completely off, but the wall studs were all about 150mm off also.

Having the windows handy meant I could place them, double check jack and cripple heights, check the stud horizontal placement and then start trying to fix my bung measurements. Currently I'm waiting for my dad to appear with the skill saw so I can cut everything (again) and place them, nail what I can then measure what I don't have. Which is only a few studs, and now I realise why having surplus wood is better than having less. I'll probably end up with enough spare to make a deluxe chicken coop - maybe to match my house as I will have spare metal cladding also!

I haven't even begun cutting anything for the loft floor, I have probably enough 300x50s I could use, or 100x50 if I get desperate - it's only $2.90/lineal metre. But if I can use the 300x50 cut down to 150x50, I may not have to spend the extra $30 - it depends on my rafters. I have about 3 6m lengths of 100x50 to cut to roof width - but width is 2130... meaning I can only get two lengths per total length. Oooh but then I will have just enough to do the loft floor. Okay sounds like I will need extra 100x50.. Maybe I can talk dad into ripping down the 300x50 into 100x50... I have a feeling he will say no. Anyway I will jump that hurdle when it is in front of me.

I've also realised I can use the space above the large desk window (I'm talking king studs and jacks here, not that the window headers are load bearing more than my bed!) to support some more supporting 100x50s for the loft cantilever - where the bed sticks out it currently has uhh no support at all. It will have side support from the wall studs but my plans don't allow for anything underneath (!!) as I figured the back wall will support it enough. I don't think that it won't, but more I can take a couple of extra precautions - galv angle brackets and the 100x50 angled bracing. It also means my wall cladding will take on a more spaceship kind of feel. Which is awesome, I love spaceships.

Yesterday I spent $108 buying strap bracing and wire dogs so I'm waiting to hear when I can pick that up, can't really cover the walls with builders paper until I strap it. I also spent $120 on the 6m lengths of 100x50 and some window seal - $25 for 25m, that's half the price of the cheapest 150mm width rolls!

That means my total build cost is $2708, not including any interior furnishings (except the kitchen sink!) and thats also not including solar panel, deep cycle battery and small inverter. So long as I don't need any more timber, that's all I've got left to buy. Better go cut some wood now.

Friday, 14 November 2014

Collecting, collecting, what more could I need?

I went shopping!! Two sheet sets, a duvet set, a shade roller blind thingy ( 40% off!!) a tumbler - which is my new bathroom tool kit - and an electric toothbrush for starters. None of these are in the shelves in the pic (which are going to be built into stairs) but I've started filling them to see what is useable and what isn't. 

So far I have issues with all my tees rolled up in one shelf as it looks a bit messy, but believe it or not, you are viewing 70% of my wardrobe right there.

 
Then I collected all my framing, put it on the trailer (now it has dried out properly) and went to work organising every piece to be cut - I'm using ceiling battens I got for $80 though there is some untreated there (..that cost $120 for less lineal metres!! My only regret so far budgetwise though). I'm missing the 2x4 framing I need for the back but I've decided to road trip and get it tomorrow so all the saw work can be done at once.

So all the lengths have been measured and marked, ticked off on the plans, then laid out to dry properly.  This is probably the hugest upside of living in a factory, being able to take over the large space in the weekend - though it won't be wide enough to make my framing in, so hopefully it's not raining when I get to that part. 
I've also just ordered some strap bracing and wire dogs - now I'm on the hunt for some tin snips. Every time I think of the metal wall cladding I think, "HOW LONG WILL THIS TAKE!?" as all my sheets are different lengths and will have to be handcut with snips or nibbler. The hire place up the road are charging the nibbler at $50 a day, and I can buy about four pairs of tin snips for that! Though I have a few angle grinder blades spare - I don't like using angle grinders as much since doing the trailer and the shards kept attacking pretty much everything around me, including my eyes - I wear glasses and safety glasses don't fit over the top... I'm also having a field day about flashing as I have to order it by next month and I have to measure the ribs in the cladding so I get the overhang correct. 

Time for bed, if tomorrow goes to plan I will have all my wood cut!